Wednesday, August 17, 2005
Latest drama
After replacing my guibo and driving a couple miles, I started to hear some noise from the driver's front wheel. I'm pretty sure it's a wheel bearing, the 8x16 wheels and 35mm wheel spacers I'm sure stress them pretty good, so i expect to be replacing them every few thousand miles. So I stop by Pep Boys on my way to work, and get a set of bearings. Once I get the car on a jack, I can feel that the wheel is REALLY loose, like a couple inches of play! Bad news.
Once I get the hub off and bearings out, I realize that the bearings are the wrong size. Then I remember the brake upgrade, check the faq to find out what the PO probably did. Then I order some 320i bearings. When the parts guy delivers them, i realize that they are the same as the 2002 bearings, and much smaller than the ones i pulled from the hub. Puzzled, i call Ireland to find out what's going on. I am informed that the larger bearings are for the 2002tii struts, which the PO must have installed with the brake upgrade. So, i go back to Pep Boys and get the bigger tii bearings. When i get them to the shop, i test fit them on the spindle. They are way to big for the spindle, but the 2002/320i fit fine.
WHAT?!?
Turns out, the powder coated strut tubes I got with the car from the PO, which I had installed the week before were 2002 struts, and the old rusty ones i pulled off and threw away were 2002tii struts! So I was driving with mismatched hub/bearing/spindles and it was a miracle I didn't do any serious damage.
I'm gonna stick with the powercoated 2002 struts, so I've ordered a junkyard set of 83 320i hubs ($100) and some new girling volvo calipers ($40 each). I almost bought some cross-drilled rotors ($66 each) but decided that could wait.
Built Motor assembly next!
Once I get the hub off and bearings out, I realize that the bearings are the wrong size. Then I remember the brake upgrade, check the faq to find out what the PO probably did. Then I order some 320i bearings. When the parts guy delivers them, i realize that they are the same as the 2002 bearings, and much smaller than the ones i pulled from the hub. Puzzled, i call Ireland to find out what's going on. I am informed that the larger bearings are for the 2002tii struts, which the PO must have installed with the brake upgrade. So, i go back to Pep Boys and get the bigger tii bearings. When i get them to the shop, i test fit them on the spindle. They are way to big for the spindle, but the 2002/320i fit fine.
WHAT?!?
Turns out, the powder coated strut tubes I got with the car from the PO, which I had installed the week before were 2002 struts, and the old rusty ones i pulled off and threw away were 2002tii struts! So I was driving with mismatched hub/bearing/spindles and it was a miracle I didn't do any serious damage.
I'm gonna stick with the powercoated 2002 struts, so I've ordered a junkyard set of 83 320i hubs ($100) and some new girling volvo calipers ($40 each). I almost bought some cross-drilled rotors ($66 each) but decided that could wait.
Built Motor assembly next!
Props to bmw2002faq and Ireland Engineering
2 big things have made a HUGE difference in working on Blau
First - www.bmw2002faq.com - what a resource. I found almost everything I've needed to know somewhere on that site!
Second - Ireland Engineering - if I couldn't find it on the faq, they could help me out.
Having my own repair/tuning shop, I know how rare it is to find a parts supplier who gives a crap about customer service, knows what they are talking about, and is willing to help if there's a problem. Ireland does all three.
they both deserve some praise.
First - www.bmw2002faq.com - what a resource. I found almost everything I've needed to know somewhere on that site!
Second - Ireland Engineering - if I couldn't find it on the faq, they could help me out.
Having my own repair/tuning shop, I know how rare it is to find a parts supplier who gives a crap about customer service, knows what they are talking about, and is willing to help if there's a problem. Ireland does all three.
they both deserve some praise.
Not from the beginning, but it's a start

I've owned Blau for a couple months now. He's a 74 BMW 2002. Paid $2000 for the car and my SUV full of parts.
The previous owner did various modifications, many of which i am now discovering myself.
The list of mods when I bought the car.
Vented front rotors
Turbo Flares and Chin Spoiler
Removed front bumper
The pretty blue paint, don't know the name or code Used to be atlantik blue or somesuch.
35mm wheel spacers (yeah i know, but it looks sweet)
TSW 5 spoke 16" wheels
Replaced rusted passenger and driver floorpans, and spare tire well
Increased fuel pressure, rebuilt carb, different jetting (i'm a FI guy so i don't really know the details)
I drove it for a week or so to get a feel for it and decide what it needed.
Repairs since purchase:
Hazard switch wouldn't turn off, PO had removed completely, which turned off blinkers.
Driveline Guibo missing a bolt and a chunk of rubber where the bolt should be.
Leaking Fuel return line.
Replaced front control arms/ball joints
Replaced inner/outer tie rods
Shifter plate bolt loose, then missing (fell out on the freeway, scared the crap out of me...buzzzzzzzzzz-THUNK as it touched the guibo and was spun the rest of the way out.
Upgrades since purchase:
Ireland Engineering front and rear sway bars
Ireland Engineering poly bushings all over
Evo8 steering wheel (still need to fix up the center plate and horn button)
Installed powder coated front strut tubes and lowering springs
Installed powder coated rear subframe and lowering springs



